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Binders and Repair Materials (Solvent-Free)

HL39/39S Repair Mortars

HL39 and HL39S are high-performance repair mortars specifically developed for repairing surface defects in concrete. They are designed for the rapid repair of typical concrete surface defects such as dusting, freeze-thaw deterioration, surface pitting, aggregate exposure, and spalling.

HL39 is a metal-reinforced, fiber-free gray mortar, while HL39S is a colored repair mortar designed for projects that require both functionality and aesthetic quality.

The products feature fast setting, high strength, and ease of application, making them suitable for a wide range of scenarios including municipal infrastructure, industrial flooring, and heavy-traffic zones.

Application Areas

  • Municipal roads, residential pavements, factory floors, bridges, docks, and other concrete surfaces
  • Parking lots, plazas, water conservancy tunnels, and heavy-traffic areas
  • Decorative color repairs (HL39S recommended)
  • Applicable for repairing surface defects such as dusting, freeze-thaw damage, surface pitting, honeycombing, aggregate exposure, and flaking.

Key Features

  • High Strength and Abrasion Resistance: Compressive strength reaches ≥ C35 after 28 days, suitable for heavy-load areas.
  • Fast Traffic Opening: Early-strength formulation; compressive strength reaches ≥ C25 within 1 day.
  • Water Resistance and Waterproofing: Micro-expansion during curing improves joint filling, overall compactness, and water resistance.
  • Strong Adhesion: Can be applied directly on damp substrates; excellent bonding with low risk of delamination.
  • Aesthetic Repairs (HL39S): Colored version is suitable for decorative repairs in plazas and landscape flooring.
  • Fiber-Free: Free of fibers for smoother surface finish and easier application.

Instructions for Use

Construction Process

  1. Surface Preparation: Ensure the substrate is clean and free from oil, loose debris, or contaminants. The surface should be either clean or slightly damp, with no standing water.
  2. Mixing: Add the required amount of clean water according to the recommended ratio. Mix thoroughly using an electric mixer until a smooth, lump-free paste is formed.
  3. Application: Pour the mixed mortar into the repair area and use a trowel to level and compact the surface.
  4. Curing: During the curing process, avoid water exposure and ensure the surface remains moist until fully cured. Protect the repair area from traffic and rain.

Precautions

  • The mixed material should be used promptly to avoid premature crosslinking caused by prolonged idle time.
  • Do not introduce contaminants such as gasoline, thinners, vinegar, sugar, or other foreign substances into the mixture.
  • Recommended application temperature: -5°C to 35°
    • In cold weather, preheat water to ~65°C for mixing.
    • In hot weather, use cold water to slow the setting rate.
  • Recommended thickness: 3–5 mm.
  • Typical consumption: 8–10 kg/m².

Storage and Transportation

Packaging Specification: 25 kg/bag

Storage Conditions: 5–35°C, sealed and dry; avoid moisture and direct sunlight

Shelf Life: 12 months (under proper storage conditions)

Transportation Requirements: Non-hazardous; protect from moisture, sunlight, and freezing during transport

Product Comparison

Product Model Product Name Specification Reference Consumption Key Features
HL39 Gray Repair Mortar 25 kg/bag 8–10 kg/m² • High compressive strength (≥50MPa)
• Fiber-free formulation
• Easy trowel application
• Fast-setting
HL39S Colored Repair Mortar 25 kg/bag 8–10 kg/m² • Available in multiple colors
• UV-resistant pigments
• Seamless color matching
• Same performance as HL39

Performance Parameters

Parameter HL39 High-Strength Repair Mortar HL39S Fast-Setting Colored Repair Mortar
Component Type Two-component system (A+B) Two-component system (A+B)
Product Form Waterborne liquid (A) + Powder (B) Waterborne liquid (A) + Fast-setting powder (B)
Recommended Consumption 2.2 kg/m²·mm 2.2 kg/m²·mm
Initial Set Time (25°C) 60 minutes 30 minutes (50% faster than HL39)
Final Set Time (25°C) 120 minutes 60 minutes (50% faster than HL39)
Application Scope • Permanent pavement repairs
• Industrial floor restoration
• Bridge deck rehabilitation
• High-load bearing surfaces
• Emergency repairs
• Temporary traffic areas
• Color-matched patching
• Quick turnaround projects

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